Ready Mix Concrete (RMC)
Our Ready Mix Concrete (RMC) is designed to simplify your construction process. It arrives at your site ready to use, eliminating the need for on-site mixing, saving time and labor costs. Our RMC is available in various grades and strengths to meet the specific requirements of your project.
Standard Concrete
Ideal for general construction needs, including foundations, slabs, and sidewalks.
High-Strength Concrete
Offers superior strength and durability, perfect for high-rise buildings and heavy-duty structures.
Fiber-Reinforced Concrete
Enhances crack resistance and structural integrity, suitable for roads and bridges.
Green Concrete
Environmentally friendly option with reduced carbon footprint.
Explore our comprehensive range of RMC products and discover how we can help you achieve your construction goals efficiently.
Batching Plant
This is the core component of the RMC machine where various ingredients like aggregates, cement, water, and admixtures are accurately measured and combined in predetermined proportions to create a concrete mixture. Batching plants can be stationary or mobile, and they include storage bins, weigh conveyors, and a mixing unit.
Aggregates Storage
RMC machines have storage bins or silos for aggregates (sand, gravel, or crushed stone). These bins store different sizes of aggregates, allowing for the precise selection and proportioning required for each batch.
Cement Silo
Cement is stored in silos to maintain its quality and prevent moisture absorption. The RMC machine includes cement silos equipped with aeration systems and mechanisms for accurate dispensing of cement into the mixing process.
Admixture System
Admixtures, such as accelerators, retarders, plasticizers, and superplasticizers, can be added to the concrete mix to modify its properties. The RMC machine includes a system for accurately dispensing admixtures based on the mix design requirements.
Mixing Unit
The heart of the RMC machine is the mixing unit, where the various ingredients are combined and mixed thoroughly. There are different types of mixers, including drum mixers and twin-shaft mixers, which ensure a homogeneous mixture.
Conveyor System
After mixing, the concrete is transported to the delivery point using conveyor belts or a transit mixer truck. The conveyor system ensures that the concrete is delivered to the construction site without segregation or loss of quality.
Weighing System
Accurate weighing systems are crucial for maintaining the correct proportions of ingredients in each batch. Load cells and sensors measure the weight of materials to ensure consistency.
Dust Collectors and Environmental Controls
To minimize environmental impact and maintain air quality, RMC machines often include dust collectors and pollution control systems to capture and filter any airborne particles released during the production process.
Batching Software
Batching software is essential for managing the mix design, recording batch data, and maintaining quality control records. It allows operators to monitor and adjust the batching process in real-time.
These components work in harmony to automate the production of high-quality concrete in various quantities, making RMC machines an indispensable part of the modern concrete manufacturing industry. Their precision, efficiency, and quality control capabilities contribute to the consistency and reliability of concrete supply for construction projects of all scales.
Raw materials
Cement
Cement is a fine powder, typically made from limestone, clay, shells, and silica. It serves as the binding agent in concrete, reacting chemically with water to form a hardened structure. Portland cement is the most commonly used type.
Water
Water is essential for the hydration process of cement. When mixed with cement, it initiates a chemical reaction, turning the mixture into a paste that binds the other materials together.
Aggregates
Aggregates are granular materials that occupy the largest volume in concrete. Fine Aggregates are Typically sand, which provides cohesion to the mix.Coarse. Aggregates: Such as crushed stone or gravel, which add strength and reduce the cost by replacing some of the cement.
Admixtures
Admixtures are optional components added to modify the properties of the concrete mix. Common types include: Plasticizers: Enhance workability by reducing the water content.Superplasticizers: Improve flowability without adding extra water.